LEADERG AOI-8 for YAMADA Trim & Form System - LEADERG Cloud-based Automated Optical Inspection (AOI) Module

Are you looking for a high-speed, high-accuracy Automated Optical Inspection (AOI) Module to enhance the performance of your Trim and Form Station?    

Are you already frustrated with machine misjudgment, inspection inefficiency, multiple defects, and low customer satisfaction currently on your production lines?

Relief has arrived--look no further than LEADERG Cloud-based AOI Module - LEADERG AOI-8 for YAMADA Trim & Form System! :)

LEADERG AOI-8 for YAMADA Trim Form System for YAMADA Trim Form System-2.jpg

Mission of This Production Stage:

Trim and Form process is where the IC packages are separated and trimmed, with the leads on the packages being bent into the final end-use designs.  During this semiconductor assembly process, defects that might appear in IC packages include different body sizes, uneven trimming, wrong number of leads, or damaged leads.

LEADERG AOI-8 for YAMADA Trim & Form System is a highly efficient AOI module specifically designed to enhance the performance of your existent Trim/Form machines.  LEADERG AOI-8 can perform real-time high-speed visual inspection, allowing the user to monitor product quality directly on the production lines.  LEADERG AOI-8 can also automatically enter "Production Shutdown" mode and halt production immediately when certain defects appear in consecutive times.  Upgrade your current Trim/Form machines today and see your product yield rate skyrocket! 

In the Past, You Only Have These Options:

1.  Screening with Naked-eye Visual Inspection:

-  Limited human reliability in IC inspection, while causing severe eye strain in operators

-  Highly variable in quality of each shipment, subject to individual operators' own judgment

-  High underkill rate, adding to growing customer dissatisfaction

-  Labor intensive and inefficient, with steep administrative and managerial cost

2.  Screening with Other AOI Modules on the Market: 

-  Steep financial and time cost of imported machine purchases and maintainence

-  Limited after-sales service and support; lack of flexibility in adjusting to immediate production changes

-  Uncertain and unstable results, when trying to meet your company's requirement of inspection speed and accuracy

LEADERG Cloud-based AOI Module - 

LEADERG AOI-8 for YAMADA Trim & Form System 

LEADERG A8 for YAMADA Trim & Form Module consists of fully adjustable light source, high-speed cameras and lens, a monitor screen, and a host computer.  The Module was specifically developed to enhance the performance of current Trim/Form machines.

1. Highly efficient, accurate, and user friendly visual inspection system: After all the inspection options and IC parameters are adjusted to the standard of your production line, LEADERG A8 can detect various product defects, including "Body Size," "Lead Count," "Bent Lead," "Uncut Dam Bar," "Lead Broken," "Lead Damage / Flash on Lead," and "Lead without Shoulder."

LEADERG AOI-8 for YAMADA Trim Form System-IC Parameters.png  LEADERG AOI-8-Inspection Parameters.png

(LEADERG AOI-8 for YAMADA Trim & Form System AOI Module -- IC Parameters Settings, Inspection Options Settings)

2. Easy-to-set Threshold for "Consecutive Defects Shutdown Mode" for Your Individual Needs:  LEADERG AOI-8 can perform real-time product quality monitoring.  When the System detects that certain defects in product are appearing in consecutive times, it will automatically stop the manufacturing process, so the user can proceed with quality control mechanisms directly on the production lines.  

Furthermore, LEADERG AOI-8 allows users to self-determine and set up the "Threshold parameters" on the Consecutive Defects Shutdown Mode; namely, the user can decide when and how the System should enter production shutdown (i.e. how many times defects appear on the production line consecutively), so as to maximize product yield rate and manufacturing efficiency.

LEADERG AOI-8-Consecutive Defects Shutdown Mode.png

(LEADERG AOI-8 for YAMADA Trim & Form System AOI Module, "Consecutive Defects Shutdown Mode" Threshold Settings)

3. Clear Images with Easy-to-use User Interface and "Learning" function:  Based on the adjustable region of interest (ROI) settings, LEADERG AOI-8 can automatically detect the locations of other IC chips in the camera-captured images, count up the number of leads, and display the ROI and serial number of each IC chip; when operating in Batch Analysis mode, the user can also turn on the "Overview" feature, in order to browse through all the inspection results at a glance.

LEADERG AOI-8-ROI Settings.png  LEADERG AOI-8 for YAMADA Trim Form System-Overview.png

(LEADERG AOI-8 for YAMADA Trim & Form System AOI Module, Region of Interest on IC Chips Settings, "Overview" Feature Settings)

Inspection Items: 

Body Size

Lead Count

Bent Lead

Uncut Dambar

Lead Broken

Lead Damage / Flash on Lead

Shoulder Length

Allow us to design optimal-quality, satisfaction-guaranteed AOI solutions for your production lines with best results in mind!

Further Reading

1.
LEADERG AOI-1 for Final Visual - LEADERG Cloud-based Automated Optical Inspection (AOI) System

2.
LEADERG AOI-2 for Die Saw - LEADERG Cloud-based Automated Optical Inspection (AOI) System

3.
LEADERG AOI-3 for Die Bond - LEADERG Cloud-based Automated Optical Inspection (AOI) System

Thanks for the support from our clients

National Taiwan University, National Tsing Hua University, National Yang Ming Chiao Tung University, National Cheng Kung University, Taipei Medical University, Kaohsiung Medical University, National Taipei University of Nursing and Health Sciences, China Medical University, National Chung Hsing University, National Central University, National Sun Yat-sen University, National Chung Cheng University, National Chi Nan University, National Chiayi University, National Ilan University, National Taipei University of Education, National United University, Tamkang University, Feng Chia University, Chang Gung University, I-Shou University, Shih Chien University, Tatung University, Chung Yuan Christian University, Soochow University, Tzu Chi University, Tzu Chi University of Science and Technology, National Taiwan University of Science and Technology, National Taipei University of Technology, National Taichung University of Science and Technology, National Yunlin University of Science and Technology, National Chin-Yi University of Technology, National Formosa University, National Pingtung University of Science and Technology, National Kaohsiung University of Science and Technology, Chaoyang University of Technology, Ming Chi University of Technology, Minghsin University of Science and Technology, Southern Taiwan University of Science and Technology, Asia Eastern University of Science and Technology, China University of Technology, National Taiwan Sport University, National Defense University, Republic of China Naval Academy, Republic of China Army Academy, Luodong Senior High School, Gushan Senior High School, Kaohsiung Girls Senior High School, National Taiwan University Hospital, National Cheng Kung University Hospital, Taipei Veterans General Hospital, Chang Gung Memorial Hospital, Tzu Chi Hospital, E-Da Hospital, Far Eastern Memorial Hospital, Lien Hsin International Hospital, National Chung-Shan Institute of Science and Technology, Armaments Bureau, Ministry of National Defense, Ministry of Justice Investigation Bureau, Industrial Technology Research Institute, Institute for Information Industry, Institute of Nuclear Energy Research, Atomic Energy Council, Endemic Species Research Institute, Council of Agriculture, Institute of Labor, Occupational Safety and Health, Ministry of Labor, Taiwan Textile Research Institute, Metal Industries Research & Development Centre, Taiwan Instrument Research Institute, Automotive Research & Testing Center, Chunghwa Telecom, Taiwan Water Corporation, Taiwan Semiconductor Manufacturing Company, United Microelectronics Corporation, Nanya Technology Corporation, Winbond Electronics Corporation, Wafer Works Corporation, Grandtop Optoelectronics, AU Optronics, Innolux Corporation, HannStar Display Corporation, Formosa Plastics Corporation, Formosa Petrochemical Corporation, Formosa Technologies Corporation, Nan Ya Plastics Corporation, Formosa Chemicals & Fibre Corporation, CPC Corporation, Taiwan, Logitech, Elan Microelectronics Corporation, Lextar Electronics Corporation, Darfon Electronics Corporation, Sercomm Corporation, EZconn Corporation, Foxconn Technology Group, WPG Holdings, World Peace Industrial Co., Ltd., Mirle Automation Corporation, Shuttle Machinery Co., Ltd., ChipMOS Technologies Inc., Simplo Technology Co., Ltd., Primax Electronics Ltd., Intesys Technology, Feng Hsin Iron & Steel Co., Ltd., China Ecotek Corporation, Zhu Sheng Technology, Advantech Co., Ltd., Stark Technology Inc., Hong Teng Technology, MiTAC International Corp., SYNNEX Technology International Corp., Allion Labs, Inc., Co-in International, Feng An Auto, Hong Hu International, Blue Ocean Intelligence, TOPPAN IDGATE Co., LTd., Far EasTone Telecommunications, SYSTEX Corporation, Cooler Master, Lion Travel, Beigang Wude Temple, Xiluo Fuxing Temple, etc.